INDUSTRIES WE SERVE
Mining & Minerals
Fertilizer & Granulation
Fertilizer & Granulation
A complete solution for a mining business would involve integrating various technologies and systems to optimize operations, improve safety, and reduce costs, including Planning and Exploration, 3D modeling and visualization tools, Environmental monitoring, and pollution control.
Fertilizer & Granulation
Fertilizer & Granulation
Fertilizer & Granulation
Fertilizer equipment, systems, & support services. From process development, to equipment design and fabrication, and single nutrient products to complex fertilizers. We provide everything from single piece of equipment, to complete fertilizer setup. Our extensive knowledge and experience has led us to become the preferred provider for the fertilizer industry.
Chemical Industry
Fertilizer & Granulation
Chemical Industry
With over 25 years of experience in the chemical engineering services industry, we have a deep understanding of the challenges our clients face.
We have worked for phosphoric acid plant, wood pulp for paper industry and a wide range of fuel oil and lubricants plants, giving us a unique perspective on how to deliver successful engineering projects.
Complete solution for mining and beneficiation business
Mining:
Mining is the process of extracting valuable minerals, metals, or other geological materials from the earth. It involves a range of activities, including, exploration, extraction, processing and refining. Mining provides essential resources for various industries, including, Metals, energy, construction material and industrial mineral.
Beneficiation:
Crushing and grinding, Separation and concentration, Real-time monitoring and control systems, Material handling and logistics,
Conversion to Metal (Smelting and Refining):
Pure metal or metal alloy by smelting in the furnace or electrolytic refining, Automated casting, and molding systems, Furnace control and monitoring systems.
As an engineering company we are developing plant, machinery and equipment that involves designing, fabrication, erection, and commissioning to manufacture products efficiently and effectively. Our CAD drafting services can help bring your designs to life. Our team of experienced drafters uses the latest software to create accurate and detailed 2D and 3D drawings for a variety of applications.
Phosphate beneficiation and fertilizer production
Phosphate beneficiation and fertilizer production involve several processes to transform phosphate rock into high-quality fertilizers. Here's an overview:
1. Mining: Extract phosphate rock from open-pit or underground mines.
2. Crushing and Grinding: Reduce the rock size to liberate phosphate minerals.
3. Thermal process or Flotation: Separate phosphate minerals from impurities to make concentrate.
4. Filtering and Drying: Remove excess water and dry the phosphate concentrate.
5. Precision Agriculture: Developing fertilizers tailored to specific soil and crop requirements.
6. Sustainable Production: Focusing on environmentally friendly practices and reducing carbon footprints.
By combining phosphate beneficiation and fertilizer production, manufacturers can create high-quality fertilizers that support global food security while minimizing environmental impacts. we are committed to providing innovative engineering solutions to our clients. Our team of highly skilled engineers has extensive experience in a wide range of agriculture fields.
Chemical plant engineering
Chemical plant engineering involves the design, construction, and operation of facilities that produce chemicals and other products. It involves the application of chemical principles to develop new processes and products. Chemical plant engineering requires a strong foundation in chemistry, physics, and mathematics, as well as expertise in engineering principles and practices. It requires expertise in:
A. Process engineering: Designing and optimizing chemical processes.
B. Plant layout: Arranging equipment and facilities for efficient production.
C. Equipment design: Specifying and selecting equipment for chemical processing.
D. Material selection: Choosing materials that can withstand with heat and chemical corrosion.
E. Control and automation: Designing systems for monitoring and controlling plant operations.
Some key areas of focus in the chemical engineering industry include:
1. Petrochemicals: Production of lubricants and chemicals from petroleum and natural gas.
2. Agrochemicals: Production of fertilizers, pesticides, and other agricultural chemicals.
3. Polymers: Production of plastics, fibers, and other polymeric materials
4. Wood pulp: Production of wood pulp, used to produce paper, cardboard, and tissue products.
The chemical engineering industry plays a crucial role in developing innovative solutions to global challenges, such as sustainable energy, food production, and environmental protection.
Automation control and remote operation
Automation and remote operation refer to using technology to control and operate systems, processes, or equipment without human intervention or from a distance. Remote automation is a type of automation that allows businesses to control and monitor automated processes from a remote location. This can be accomplished through the use of cloud-based software or other advanced technologies.
1. Industrial automation: Using machines and computers to control manufacturing processes.
2. Remote monitoring: Supervising systems from a distance using sensors, cameras, and data analytics.
3. Autonomous systems: Self-operating systems that make decisions without human input.
4. Teleoperation: Controlling equipment remotely, often used in fields like robotics or drones.
Concept to design, manufacturing, and operation engineering
Designing and constructing custom equipment processes and integrated production systems is a discipline that starts with a well-crafted discovery method. This first stage lays the foundation for our clients’ unique requirements and challenges and translates those needs into innovative solutions. Our team of experienced engineers and designers bring a diverse range of expertise to the table, allowing us to tackle even the most complex engineering challenges. We are passionate about what we do and take pride in our ability to deliver superior results.
Feasibility study for product development
Our Expertise:
As a service provider for feasibility studies in product development, we help clients assess the viability of new products or innovations. Our comprehensive studies evaluate market potential, technical feasibility, financial implications, and regulatory compliance. It helps organizations make informed decisions, reducing the risk of launching a product that may not be viable or successful. It will help a lot to Go/no-go decision.
Developing a plant design involves a lot of layout skills in addition to understanding the processes and the functionality of the process plant. Mineral processing, as wide as a sector it is, our team of engineers has a good depth of experience to provide these services in the areas of plant systems to product engineering. This sector involves quite an interesting spread of equipment and accessories that include raw material handling, crushing, conveying, processing, product handling systems, utility, and exhaust systems.
OUR PRODUCTS
We are proud to build Pakistan's first Direct Reduced Iron (DRI) plant
A Direct Reduced Iron (DRI) plant is a steel production facility that uses direct reduction processes to produce iron from iron ore.
Key Benefits:
1. Reduced dependence on imported steel scrap
2. Increased domestic steel production
3. Job creation and economic growth
4. Improved steel quality
5. Lower capital costs
6. Flexibility in raw material selection
Potential Impact:
1. Boost to construction and infrastructure development
2. Growth in manufacturing and industrial sectors
3. Increased exports and foreign exchange earnings
4. Improved bilateral trade relationships
That's a significant achievement, contributing to Pakistan's steel industry growth and economic development.
Plant under construction
Metal Scrap Shredder
A metal scrap shredder is a machine designed to shred or fragment metal scraps into smaller pieces, increasing their surface area and value.
Applications:
1. Recycling: Shredding metal scraps for reuse.
2. Scrap yards: Processing metal scraps for resale.
3. Foundries: Shredding metal for melting.
4. Steel mills: Shredding metal for refining.
Benefits:
1. Increased surface area for melting or processing.
2. Reduced transportation costs due to compacted volume.
3. Improved safety by reducing sharp edges.
4. Enhanced material separation and sorting.
Electric ARC Furnace
An Electric Arc Furnace (EAF) is a type of furnace that uses electrical energy to melt and refine metal, primarily steel and other ferrous alloys.
Process:
1. CHARGE: Metal scrap, DRI, or pig iron is loaded.
2. MELTING: Electrical arc melts metal.
3. REFINING: Temperature control, alloying, and slag removal.
4. TAPPING: Molten metal is poured into the ladle.
Advantages:
1. Flexibility: Variable production capacity.
2. Energy efficiency: High melting rates.
3. Quality: Precise temperature control.
4. Environmental benefits: Reduced emissions.
Applications:
1. Steel production
2. Foundries
3. Alloy production (e.g., stainless steel)
4. Recycling
Key Components:
1. FURNACE VESSEL: Refractory-lined container.
2. ELECTRODES: Graphite or metallic electrodes.
3. ARC: Electrical arc between electrodes and metal.
4. TRANSFORMER: Converts AC power in to controlable voltage
5. CONTROL SYSTEM: Regulates temperature, voltage, and
